GCCW Overcomes Challenges at Glencore's Smelter Site
At Greater City Concrete Works (GCCW) Limited, we specialize in industrial and commercial concrete services across Canada, consistently delivering high-quality solutions even in the most challenging conditions. Our recent projects at Glencore’s Smelter site demonstrate our team’s dedication, expertise, and capacity to manage complex civil packages within active industrial settings.
Overcoming Challenges at Glencore’s Smelter Site
Our work at Glencore’s Smelter involved managing two substantial civil packages, both of which required precise technical knowledge and a commitment to safety.
New Concentrate Storage Tank Project
GCCW Limited was responsible for the civil package of a major building addition at Glencore’s Smelter, designed to accommodate a new concentrate storage tank. This project required:
- Installation of 209 helical piles
- Extensive excavation and backfilling
- Forming, reinforcing, and pouring 290 cubic meters of concrete
- Sewer installations and relocation of five existing utility trestles
A key achievement was completing the project without impacting the ongoing smelting operations—underscoring our ability to work in live industrial environments. Despite winter challenges, including record snowfalls and low temperatures, our team maintained high standards of quality and safety, delivering the project on time.
Civil Package for the New #18 Substation
In another critical project, GCCW Limited managed the civil package for Glencore’s new #18 Substation, which involved:
- Construction of High Voltage Pole Foundations
- Installation of Transformer and E-house Foundations
- Laying 200 feet of pre-cast electrical duct bank
- Pouring 80 cubic meters of concrete in winter conditions
Our team completed this complex project within a two-month timeline, overcoming harsh weather and logistical challenges to meet budget and schedule requirements. This success highlights our expertise in winter construction and our commitment to meticulous planning and skilled execution.
Our Commitment to Safety, Precision, and Client Satisfaction
The projects at Glencore’s Smelter site showcase GCCW Limited’s strengths in managing high-stakes construction work with safety and precision. Our focus on proactive problem-solving and adaptability ensures we exceed client expectations, no matter the conditions.
As a member of the Patrick Group of Companies, GCCW Limited benefits from shared resources and expertise, further enhancing our capacity to handle large-scale industrial projects across Canada. Founded in 2007 in Lively, Ontario, we’ve built a reputation for reliability and quality, supporting industrial, commercial, and institutional markets with expert concrete forming and placing services.
Building a Legacy of Innovation and Excellence
At GCCW Limited, we’re driven by our core principles: excellence in execution, a relentless focus on safety, and a commitment to results that stand the test of time. As we continue to expand, we remain dedicated to building strong foundations in both our projects and our community.